Bio-based Hybrid Non-Isocyanate Polyurethane (NIPU)/Epoxy Foams
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The hybrid isocyanate-free polyurethane/epoxy foams were obtained by reaction of carbonized soybean oil and epoxies with diamines. The first stage involves the synthesis of carbonized soybean oil, which was carried out by reaction of carbon dioxide with epoxidised oil in the presence of tetrabutylammonium bromide (TBABr) as a catalyst. At the next stage, hydroxyurethane pre-polymers were obtained by aminolysis of cyclic carbonate of soybean oil with diamines such as aminoethylpiperazine (AEP) and isophorone diamine (IFDA). The adjusting of the molar ratio of IFDA, AEP, compared to carbonized vegetable oil was carried out for receiving pre-polymers with structure and physical properties, which are optimal for further reaction(s). At the last third stage, hybrid NIPU/Epoxy foams were synthesized from hydroxyurethane prepolymer and epoxy resin, in presence of polymethylhydrosiloxane (PMHS) as a reactive foaming agent. The final hybrid NIPU/Epoxy foams were obtained by curing at 80 ◦C during 14 hours. The synthesized foams were investigated by FTIR and DSC, TGA analysis.
[1] Dworakowska, S., Cornille, A., Bogdał, D., Boutevin, B., and Caillo, S. (2015). Formulation of bio-based epoxy foams from epoxidized cardanol and vegetable oil amine.Eur. J. Lipid Sci. Technol., volume 117. https://doi.org/10.1002/ejlt.201500232
[2] Coste, G., Berne, D., Ladmiral, V., Negrel, C., Caillol S. (2022). Non-isocyanate polyurethane foams based on six-membered cyclic carbonates, European Polymer Journal, volume 176, 111392/ https://doi.org/10.1016/j.eurpolymj.2022.111392.
[3] Hudzenko, N.V., Grishchenko, V.K., Barantsova, A.V., Busko, N.A., Falchenko, Z.V. (2021). Cyclocarbonates of rapseed acid methyl esters as monomers for urethane compositions (in Ukrainian). Issues of Chemistry and Chemical Technology. No.2. http://dx.doi.org/10.32434/0321-4095-2021-135-2- 30-38.
[4] Garschke , C., Parlevliet, P.P., Weimer, C., Fox, B.L. (2013). Cure kinetics and viscosity modelling of a high-performance epoxy resin film. Polymer Testing. https://doi.org/10.1016/j.polymertesting.2012.09.011.
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References
[1] Dworakowska, S., Cornille, A., & Caillo, S. (2015). Formulation of bio-based epoxy foams from epoxidized cardanol and vegetable oil amine. European Journal Of Lipid Science And Technology, 117, 1893–1902. https://doi.org/10.1002/ejlt.201500232
[2] Coste, G., Berne, D., & Caillol S. (2022). Non-isocyanate polyurethane foams based on six-membered cyclic carbonates. European Polymer Journal, 176, 111392. https://doi.org/10.1016/j.eurpolymj.2022.111392.
[3] Hudzenko, N.V., Grishchenko, & Falchenko, Z.V. (2021). Cyclocarbonates of rapseed acid methyl esters as monomers for urethane compositions (in Ukrainian). Voprosy Khimii i Khimicheskoi Tekhnologii, 2, 30-38. http://dx.doi.org/10.32434/0321-4095-2021-135-2- 30-38.
[4] Garschke , C., Parlevliet, P.P., & Fox, B.L. (2013). Cure kinetics and viscosity modelling of a high-performance epoxy resin film. Polymer Testing, 32, (1), 150-157.
https://doi.org/10.1016/j.polymertesting.2012.09.011.